QSO 321 Module Four Assignment Guidelines and Rubric
QSO 321 Module Four Assignment Guidelines and Rubric
Overview
In this assignment, you will apply what you have learned about key concepts regarding operations management. You are encouraged to leverage your work and instructor feedback on this assignment in your course project, which is due in Module Seven.
Scenario
You are the chief supply chain officer at NationaliTeas, a large international corporation that manufactures and sells tea worldwide. Its mission is to “Make the world more awake through rejuvenating and refreshing beverages and sustainable practices that uplift workers, communities, and souls.” You have recently hired the company’s first project manager and assigned their first project: Revise workflows in use related to packaging at one of your tea factories to be more sustainable and leaner. As this is their first project, you will be helping them complete the task.
Directions
Read the Project Charter for Workflow Improvement, then review the Process Workflow for Tea Production graphic. These documents are linked below under Supporting Materials. A text-only version is available: Process Workflow for Tea Production Text-Only Version. Based on these documents, recommend removing a total of four steps from the process flowchart that can help make the process more efficient and sustainable. Explain the implications of the proposed changes and then help the NationaliTeas team address existing items in the Issue Log located in the project charter.
Specifically, you must address the following rubric criteria:
- Lean Manufacturing: Evaluate the process flowchart to identify steps that do not add value based on the principles of lean manufacturing. Explain why you selected each step.
- Sustainability: Evaluate the process flowchart and identify steps that should be removed or changed to improve environmental sustainability. Explain why you selected each step.
- Process Changes: Explain the implications, both positive and negative, of removing or changing the steps from the process flowchart you identified in the previous two bullet points. Also, explain how those changes would help alignment to the triple bottom line (TBL).
- Issue Log: Analyze all entries in the Issue Log from a project manager's perspective. Explain the recommended course of action based on the project charter, noting the impact of the issue on scope, planning communications, and resourcing.
- Operations Management Techniques: Discuss how operations management techniques, including project management and lean manufacturing, can add value to the organization, NationaliTeas.
What to Submit
Submit this assignment as a 350- to 500-word Microsoft Word document. Sources should be cited according to APA style.
Supporting Materials
The following resources support your work on the project:
- Project Charter for Workflow Improvement
- Process Workflow for Tea Production
- Process Workflow for Tea Production Text-Only Version
Module Four Assignment Rubric
CriteriaExceeds Expectations (100%)Meets Expectations (85%)Partially Meets Expectations (55%)Does Not Meet Expectations (0%)ValueLean ManufacturingExceeds expectations in an exceptionally clear, insightful, sophisticated, or creative mannerIdentifies steps in the process flowchart that do not add value based on the principles of lean manufacturingShows progress toward meeting expectations, but with errors or omissions; areas for improvement may include identifying more appropriate steps to remove or change based on lean manufacturing principles and product needsDoes not attempt criterion20SustainabilityExceeds expectations in an exceptionally clear, insightful, sophisticated, or creative mannerIdentifies steps from the process flowchart that should be removed or changed to improve environmental sustainability basedShows progress toward meeting expectations, but with errors or omissions; areas for improvement may include identifying more appropriate steps to remove or change based on environmentally friendly practices such as reducing waste or conserving water or energyDoes not attempt criterion20Process ChangesExceeds expectations in an exceptionally clear, insightful, sophisticated, or creative mannerExplains the implications, both positive and negative, of removing or changing the identified steps from the process flowchart and how they would help alignment to the TBLShows progress toward meeting expectations, but with errors or omissions; areas for improvement may include adding additional relevant details and examples to support the explanations or greater focus on alignment to the TBLDoes not attempt criterion20Issue LogExceeds expectations in an exceptionally clear, insightful, sophisticated, or creative mannerExplains the recommended course of action for each item listed in the Issue Log, noting the impact of the issue on scope, planning communications, and resourcing based on the identified changes to the process flowchart and the project charterShows progress toward meeting expectations, but with errors or omissions; areas for improvement may include applying project management concepts to justify the next steps a project manager should take when facing the issues in the Issue LogDoes not attempt criterion20Operations Management TechniquesExceeds expectations in an exceptionally clear, insightful, sophisticated, or creative mannerDiscusses how operations management techniques, including project management and lean manufacturing, can add value to the organizationShows progress toward meeting expectations, but with errors or omissions; areas for improvement may include adding further examples or explanations that support how operational management techniques can support the organizationDoes not attempt criterion10Clear CommunicationExceeds expectations with an intentional use of language that promotes a thorough understandingConsistently and effectively communicates in an organized way to a specific audienceShows progress toward meeting expectations, but communication is inconsistent or ineffective in a way that negatively impacts understandingShows no evidence of consistent, effective, or organized communication5Citations and AttributionsUses citations for ideas requiring attribution, with few or no minor errorsUses citations for ideas requiring attribution, with consistent minor errorsUses citations for ideas requiring attribution, with major errorsDoes not use citations for ideas requiring attribution5Total:100%
Project Charter for Workflow Process Improvement
Elimination of Waste and Improved Sustainability in Workflow
Project Charter for Workflow Process Improvement 0 Executive Summary 2 Scope Statement 2 Project Details 2 Alternatives 3 Stakeholders 3 Project Manager 3 Issue Log 3 Project Authorization 4
Executive Summary
As the company plans to apply for B Corp Certification within the next five years, it is important to analyze our production workflow processes to look for reductions in waste and improve sustainability metrics.
Scope Statement
This project’s purpose is to analyze and look for improvements in our tea production workflow process. We primarily want to analyze the workflow processes from a lean manufacturing perspective to look for waste and to focus our processes on improving quality for the end user. We also want to analyze the workflow processes from a sustainability perspective and consider how we can make them friendlier to the planet.
Business Objectives
Analyze workflow processes for improvements to increase the company’s overall sustainability metrics
Analyze workflow processes for ways to reduce waste or unnecessary steps that do not add value to our product’s end users
Analyze workflow processes to improve the chances the organization is approved as a Certified B Corporation
Project Details
Requirements
Simplify the tea production workflow using lean manufacturing principles to increase efficiency
Reduce use of processes and materials that are not environmentally friendly
Make process and material changes that cannot increase manufacturing costs
Deliverables
Updated process flowchart
Cost-benefit analysis of changes
Summary of changes that specifically note sustainability measures used
Estimated Schedule
The project should be completed within two months of project kickoff.
Project Milestones or Phases |
Estimated Completion Date |
Project Kickoff |
Day 1 |
Analysis of Current Workflow Process |
Day 21 |
Completion of Research Around Potential Changes |
Day 42 |
Final Recommendations |
Day 53 |
End of Project |
A week after the final set of recommendations is created |
Estimated Budget
This project has a limited budget of $30,000. Funds are allocated for travel, research, and the hiring of third-party contractors to support the analysis.
Risks
Removal of critical processes could lead to overall production errors or bottlenecks
Removal of processes could lead to less safe working environments for employees
Removal of processes could lead to a lower quality end product and then lower sales and damage to the company brand
Completion Criteria
The project is considered complete when a new, streamlined workflow process has been recommended based on analysis and research and has met requirements.
Define Project Success
The workflow production process limits waste as much as possible and is as sustainable as possible or will improve processes by reducing waste and improving sustainability. Improved sustainability will be viewed from the application’s perspective to be a Certified B Corporation.
Alternatives
The main alternatives to the project are not to review or change internal workflow processes or to use a different operations process or philosophy that differs from lean manufacturing, such as total quality management or Six Sigma.
Stakeholders
List all known project stakeholders.
Name |
Project Role |
Organization |
Chief Operations Officer |
Project Sponsor |
NationaliTeas Corporate Office |
Director of Production |
Project Team |
NationaliTeas Manufacturing Division |
Director of Quality Control |
Project Team |
NationaliTeas Manufacturing Division |
Project Manager
Jennifer Smith
Issue Log
Issues that come up after the charter has been approved should be added below and reviewed for impact on cost, scope, and alignment with the original project requirements. Each issue should be addressed, either through a brief explanation of why it does not need to be acted on or an explanation of how it will be resolved.
There is general confusion among stakeholders regarding their level of decision-making power, involvement, and scheduling of major project milestones.
A stakeholder has recommended a change from the existing product packaging to shiny foil packaging for aesthetic reasons, and they have asked for this to be built into the process workflow documents.
The procurement department wants to triple the project budget to allocate more funds for researching, testing, and finding a new supplier for compostable packaging materials.
Project Authorization
By initialing each page and signing below, the chief operations officer and the project sponsor approve the project described herein and authorize it to begin.
Project Charter for Workflow Process Improvement Page 1
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QSO 321 Process Workflow for Tea Production
The flowchart covers the steps involved in picking, processing, and packaging and shipping tea. The outline below details these steps at each stage of the process.
Farm
Workers pick usable tea leaves from the field
Picked tea leaves are weighed and grouped into 50 kg bags
Bags of weighed tea are moved to a processing area
Processing
Bags of tea are reweighed at the processing facility
Tea leaves are spread across pans and troughs
Tea leaves are withered on pans
Tea leaves are cooled
Tea leaved are removed from pans and reweighed
Tea leaves are moved onto special trays and put through a rolling machine
Tea leaves go through their first drying
Tea leaves are cooled
Tea leaves are removed from special rolling trays and put into new trays to go through a second drying machine
Tea leaves are removed from trays and reweighed; poor-quality leaves are thrown away
Tea leaves are visually inspected
Poor-quality leaves are thrown away
Tea leaves are moved to an oxidizing area
Tea leaves are oxidized
Tea leaves go through their final drying to complete the oxidation process
Tea leaves are cooled
Tea leaves are sent to packaging and shipping
Packaging and Shipping
Tea leaves are weighed
Tea leaves go through the first sorting machine; small, misshaped, or discolored tea leaves are discarded
Tea leaves are weighed
Tea leaves go through a second sorting
Tea leaves are put into paper tea bags and sealed
Tea bags are wrapped in paper packets
Tea bags are sealed
Wrapped tea bags are sorted into cardboard packs of 20
Cardboard packs are sealed and wrapped in plastic
Boxes are sorted into shipping boxes
Shipping boxes are wrapped and sealed, ready to be shipped
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