The complexity of the product, contributions within manufacturing and manufacturing, quality, and competitive profile in aviation.
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Abstract
The complexity of the product, contributions within manufacturing and manufacturing, quality, and competitive profile in aviation. Demand technological advancement to ensure a lower environmental impact, increased safety and efficiency, cost savings, and a high-quality final product. Designers are constantly looking for new technologies that will allow them to produce fabrics that are both lighter and more durable. The departments involved in these processes, such as manufacturing, supply chain, transportation, and the environment, among others, benefit from the implementation of these new methods of aircraft production and manufacture. Components in supply are lighter and simpler to carry, whereas parts in manufacture are easier to make.
Introduction
In days to come, the aviation sector goes through the development of lighter and more efficient airplanes. Because of the competition, aviation designers are looking for lighter, more durable materials that are more resistant to heat and corrosion so that aircraft may meet ever more stringent specifications. The advances in materials, structures and technologies allow aircraft designers to imagine new forms, at the same time that the limits of the current configurations force them to think about new designs, and new production and manufacturing methods. The designers of airplanes have proposed to develop a new technology to transcend the limits with lighter, hard and resistant materials, of better quality, easy to manufacture and produce saving money and time, and that they contribute beneficially to the manufacture and production in the field of aviation. During the investigation, we will concentrate on current types of technology that have been very beneficial and contribute significantly to the required objectives that aircraft designers desire for the best efficiency in aircraft manufacture and production.
Mirror MillingSystems
Mirror milling is a manufacturing process designed to produce thin parts of large aircraft with specific characteristics such as easy deformation, low structural rigidity, and extremely complex parts. This process has the features of high efficiency, precision, and benefits to the environment. (Xianjun & Xi, 2018) The new ecological technology aim to replace the chemical milling that is commonly used and very harmful to the environment. One of the benefits of technology is its efficiency in reducing the thickness of thin and large parts of aircraft fuselages, as well as the reduction in vibrations during the manufacturing process and the ability to make different types of cuts that chemical milling cannot. These benefits have piqued the interest of many people throughout the world.
The aeronautical sector demands to machine every day more complex pieces, with greater precision, with better finishes and in decreasing delivery times, coupled with the high cost of some of the materials used (such as aluminum, titanium, and super alloy) and much machining time that takes some of them, makes the choice of the right tool is critical. For these reasons, in the machining of aeronautical parts, devices that are very reliable, precise, productive, and universal are created, resulting in this technology that meets the aforementioned objectives. Today, thanks to significant advancements in materials, new technology, and the need for fuel consumption savings (less weight, less expense), they can provide excellent environmental protection and operational savings. This denotes that these new developments that factories in the field of aviation and aerospace, have achieved a breakthrough in cost reduction and increased production efficiency in modern manufacturing methods and designs in aircraft.
Additive Manufacturing
Some of the key problems of the aviation and aeronautical business are to establish parts manufacturing procedures for all its components that lower production costs, be of good quality and also, favorable to the environment. Which is why additive manufacturing is developed. Additive manufacturing (AM) is a development that has the potential to alter the future of aviation distribution networks and how the air transportation design features, manufactures, and repairs airplanes in the upcoming years. They also added that the process of making parts from a 3D model using additive manufacturing also referred to as 3D printing involves precisely depositing the material in layers for solid while manipulating the material on a micrometric scale without the use of molds. This innovation honed the methods of manufacturing parts with intricate patterns and constructions, with a very top standard of efficiency and optimization and it also makes a significant contribution to decreasing the environmental impact of airlines (Shukla, Todorov & Kapletia, 2018).
Among the advantages provided by this technique is the capacity to duplicate any geometry imagined and offer an immediate reaction to the changing requirements of the market. With the assistance of this technology, users can create parts with internal channels or lightened structures that are flexible in terms of design. The shipment of these products is greatly influenced by the supply chain. Supply chains must be ready again for the immediate distribution process as more and more products made through additive manufacturing, such as tools and aircraft parts, are being used. By 2020, GE Aviation’s 3D-printed fuel nozzles for jet engines, for instance, are expected to be produced in quantities ranging from 30,000 to over 45,000 per year. 3D printing is superior because it “allows a nozzle that used to be assembled from 20 separately cast parts to be fabricated in one piece” (Shukla, Todorov, & Kapletia, 2018), despite such high volume that would traditionally have been mass-produced. This new technology is being studied and evaluated as having great potential to make a significant change in the manner in which spare parts are handled and supplied in the aviation supply chain. Advances in additive manufacturing have resulted in a significant reduction in safety inventory. It is anticipated that the findings of this study and evaluation will result in significant reductions in production costs, time, weight, waste, and design improvements. These improvements will also help cut down on the number of components that need to be disassembled, which in turn will help cut down on levels of inventory, storage, and transportation.
The aerospace and aeronautics industry will be able to develop parts manufacturing processes using these manufacturing methods that have the advantage of being significantly lighter structures with high performance and with completely new designs that are practically impossible to achieve with traditional methods. The development of this technology, which will allow for the construction of aircraft that are more dependable, more affordable, and that alleged new standard of energy efficiency and sustainability, represents the most immediate future for the production of aeronautical components.
Robotics
Since many countries have aging aircraft fleets, manufacturers are on the search for faster, cheaper, more precise, and more error-free methods of producing aviation components. Automating jobs that can be developed by automated robotics systems is a primary focus for modern technology as it pertains to the enhancement of industrial manufacturing processes in aeronautics. The introduction of cutting-edge technologies can bring about this enhancement. According to White (2005), The use of robots in production aids in automating factory processes, which in turn gives invaluable features like adaptability, responsiveness, and the ability to carry out or plan a precise task at any time. They will also be in charge of relocating tools, rivets, small components, aircraft painting, and other such items along the manufacturing line. Robotic automation enhanced supply chain management in the manufacturing of aero-structures’ parts, components, and assemblies (White et al., 2005).
Robots in factories have helped workers eliminate mundane jobs, access previously inaccessible areas, and avert the onset of back ailments. Automated robots improve logistics in the production of parts and components and the assembly of aero-structures; they will also be responsible for the relocation of materials (tools, rivets, minor components, aircraft painting, etc.) during production. To achieve results on par with or better than those achieved by humans, the robots will be able to access restricted areas, activities requiring high levels of precision, or inspect and review previous work. That’s what the research says (Nathan, 2017). Construction, repairs, ongoing maintenance, increased productivity, and adaptability are just few of the areas where automated robotics has led the way. A robot can quickly pick up on new procedures. Due to the extensive training required, humans are unable to accomplish this. In contrast to the weeks or months it takes to retrain and adjust a human worker to a new set of processes, a robot can be back in action and reconfigured in a mere day.
Conclusion
As this study has shown, aviation has benefited greatly from technological advancements in the areas of aircraft construction and production. Many other processes are employed nowadays to aid in this industry as well as the ones described above such as the Mirror Milling System, Additive Manufacturing, and Robotics. There is also ongoing investigation into how to enhance existing practices and develop novel approaches. The aerospace business spends a lot of money and effort developing these technologies so that it can meet the demand for the prats and repairs in the quickest, most accurate way possible.
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